Sergio Canamasas, CEO of Faca Packaging

January 24, 2025

Faca Packaging

“The idea of ​​using PET and rPET in our packaging was born from our commitment to sustainability”

With more than 50 years of experience in the cosmetic packaging sector, Faca Packaging specialises in the design and production of high-end cosmetic packaging. It currently has more than 300 active patents, a highly agile R&D system and two production centres and a mould workshop, based in Barcelona. Plastic manufacturing and injection for cosmetic packaging, as well as decoration and screen printing, allow them to manufacture packaging with all types of finishes. They currently offer packaging with recycled and bio materials and designs with refillable systems and have a new website: www.faca.eco.

You specialise in cosmetic packaging. What have been your latest launches?
We have introduced products in different sizes using PET and rPET materials, being the first in the world to manufacture thick-walled PET containers with high transparency for the high-end cosmetics sector. Manufacturing with recyclable and reusable materials reinforces our commitment to sustainability and helps reduce the ecological footprint of our containers. I would also like to highlight a line of airless containers, with a bag system, which improve the preservation and effectiveness of cosmetic products. These are perfect containers for products sensitive to oxidation and contamination, as they minimise contact of the contents with air and bacteria, guaranteeing a longer shelf life.
In addition, in response to the growing demand for sustainable solutions, we have expanded our offering with refillable packaging. This option not only reduces packaging waste, but also allows consumers to enjoy high-quality products while contributing to reducing their environmental impact.

To what extent do you attach importance to R&D?
In our company we carry out all research and development processes internally to maintain complete control over quality and innovation.
We analyze the market to identify our customers’ needs, which guides our development efforts. Our design and technology team then works on creating concepts and develops prototypes that are tested to ensure functionality and quality.
Once the prototype has been validated, we start the scale production process and monitor each stage to ensure that the final product meets our quality standards. In addition, we are investing our time in collaborations with technological and research centers, which allow us to access advanced technologies and carry out joint projects that enrich our capabilities and encourage open innovation. These partnerships help us stay abreast of the latest developments and accelerate the development process of new products.

What achievements have you had? Would you particularly highlight the rPET packaging?
The idea of ​​using PET and rPET in our packaging was born from our commitment to sustainability. In response to the growing demand for environmentally responsible solutions in the cosmetics industry, we decided to adopt these recyclable materials. PET is lightweight and recyclable and rPET, made from recycled plastic, helps reduce the need for virgin plastics. This approach not only meets market expectations, but also encourages a circular economy and reduces our environmental impact.

What competitive advantages do these products offer compared to traditional packaging?
Our PET and rPET packaging offers key competitive advantages under current legislation. In line with European plastics regulations and the circular economy strategy, our packaging is recyclable and contributes significantly to waste reduction, aligning with the sustainability goals set by the European Green Deal. By using rPET, we reduce dependence on virgin plastics and support the transition to a circular economy, complying with regulations that promote the reuse and recycling of materials.

How are rPET containers different from traditional containers?
The main difference lies in the type of product we obtain from our production, especially in terms of transparency and aesthetics, which are requirements of the sector in which we operate. rPET has interesting properties and this is particularly relevant in the high-end cosmetics sector, where sustainability is emerging as a crucial value across the board. By introducing this type of circular material, we align ourselves with the expectations of luxury product consumers, offering environmentally responsible solutions.
In addition, we manufacture packaging using rPMMA and rPP, recycled materials that offer similar advantages. rPMMA is highly transparent and resistant to degradation, which prolongs its shelf life compared to other materials and favors refillable designs. Recycled methacrylate can be processed efficiently, reducing dependence on natural resources and decreasing waste. By reusing plastics and minimizing the environmental impact associated with the production of virgin plastics, our solutions not only meet sustainability standards, but also maintain the quality and prestige demanded by the high-end cosmetics market.

What sustainability certifications do your products and processes have?
Our products and processes are backed by ISO 9001 and ISO 14001 certification, which accredits our environmental management system. This certification demonstrates our commitment to efficient resource management and reducing environmental impact in all our operations.
Working with recycled materials, has it meant any changes in your production?
Yes, as variability in the quality of recycled materials can affect the consistency and properties of the final product. That is why we have implemented rigorous quality controls and selection processes to ensure that only recycled materials that meet our standards are used.
Recycled materials, such as rPET, may require adjustments to machinery and production parameters to ensure effective integration without compromising packaging quality.

Is it more expensive to launch sustainable products?
It is true that the cost of sustainable materials can be higher than that of traditional materials, which can affect the final price of the product. To mitigate this challenge, we have worked to optimize our supply chains and seek efficiencies that allow us to offer sustainable products at competitive prices.

Is demand for sustainable cosmetic packaging growing?
Demand for sustainable packaging in the cosmetics industry is currently booming, driven in large part by the European Green Deal. This regulation sets ambitious goals for sustainability and carbon footprint reduction, which is significantly influencing market trends. There is growing interest in using recycled and recyclable materials, such as rPET and other recycled plastics, to meet sustainability requirements in a pioneering way.

What future trends do you see for plastic packaging?
In a world increasingly focused on sustainability, the future of plastic packaging is being shaped by initiatives such as the European Green Deal. This regulation is driving innovation in packaging design, promoting the development of more sustainable and efficient solutions. This includes the creation of lighter and easier to recycle packaging, as well as the integration of eco-design practices. Plastic packaging is evolving to align with waste reduction and circular economy goals, which will contribute to a smaller environmental footprint and a more sustainable future for the industry.

What are your short and long term goals?
In the short term, we are focusing on improving the sustainability of our packaging by expanding the use of recyclable and recycled materials such as PET and rPET, and optimizing our processes to reduce waste. We are also strengthening our sustainability certifications.
In the long term, we aim to continue to be leaders in sustainable innovation, integrating circular economy principles and minimising our environmental impact.
We plan to adopt greener production practices and collaborate in the development of new sustainable solutions.
We are exploring new technologies to make packaging more efficient and sustainable, including bioplastics and compostable plastics.

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